FOOD SAFETY - HYGIENE AND CLEANING Why there’s a culture shift on the horizon

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FOOD SAFETY - HYGIENE AND CLEANING

Why there’s a culture shift on the horizon

By Alyson Magee

02-Oct-2018 - Last updated on 04-Oct-2018 at 11:16GMT

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For food and drink firms, BRC8 will mean greater scrutiny than ever before

The latest update to the BRC Global Standard for Food Safety will move the goalposts in terms of food and drink hygiene with companies under even greater scrutiny.

The more thorough the cleaning regime, the fewer bacterial problems a factory will face – at least, that’s the logic.

“If the basics are right in terms of a well-controlled, well-executed cleaning regime followed by a disinfectant regime, we see a big fall-off in bacterial and, to a degree, allergenic problems,” says Peter Littleton, vice-chair of the Society of Food Hygiene and Technology and technical director at Christeyns Food Hygiene.

“It’s where cleans are maybe not controlled as well as they could be, or rushed, that we see potential for pathogen survival ... and consumer risk.”

But cleaning regimes are only one part of the picture. In recent years, the role of a good food safety culture in alleviating contamination threats has gained traction, and this now been formally recognised in the latest update to the BRC Global Standard for Food Safety.

Issue 8 of the Global Standard (BRC8), which goes live on 1 February 2019, has shifted the focus towards “encouraging development of product safety culture”. It also expands the requirements for environmental monitoring of food safety and encourages sites to further develop systems for security and food defence. For food and drink firms, the Standard will mean greater scrutiny than ever before.

As well as speciality detergents, disinfectants and associated chemicals, Christeyns offers add-on services, such as auditing and training, which Littleton says will be in even more demand when BRC8 comes into force.

‘Establishing a food safety culture’

“Good manufacturing and hygiene practices, in particular, have a big role to play in establishing a food safety culture, and maintaining it going forwards,” he says. “People actually doing the right thing, whether they’re watched or not, is going to be the complete thing for the industry come BRC8.”

Christeyns prefers on-site instruction to “talk and chalk” sessions in training rooms, which can be too time-consuming for industry.

“If you can deduct 20 minutes for listeria awareness on a production line, it’s a lot easier to project a real world example as everybody gets it straight away,” says Littleton. “But it’s also looking at what we can do with chemicals to try and improve their efficiency of use, dispensing and deployment.”

A notable success story for Christeyns has been a project for Greggs across its 1,900 bakery stores, replacing five-litre chemical drums with concentrated soluble sachets over a year ago.

Staff previously used swan necks to dispense the chemical, but the soluble sachets mean they no longer come into direct contact with it and less water is used.

Luckily, the technology has aligned with the Blue Planet II-prompted backlash against non-recyclable plastics. Already removing an annual 3t of plastic from Greggs’ waste stream, this is set to increase to 6.5t.

Another layer of complexity

Christeyns offers a bespoke containerised clean-in-place system (see box below)

Of course, using chemicals adds another layer of complexity to the cleaning process, with greater restrictions around the use of biocides such as quaternary ammonium compounds (quats) proving a particular challenge.

“We’ve lost the use of one of our main disinfectants, and the others are by and large more expensive, which means their use is curtailed,” says Littleton.

Research company Campden BRI has raised concerns over the implications of restricting quats on antimicrobial controls. It has also flagged up the impact the move may have on novel products with unknown microbiology, or products that contain few preservatives or have had little processing.

The craft beer trend is one such example. A reduction in processing during brewing may produce better flavours, but could also potentially introduce spoilage organisms.

To combat such problems, Campden BRI’s services include virus control, testing for STEC E.coli, and ‘challenge testing’ products. Its wide microbial profiling service offers manufacturers the ability to improve shelf-life, hygiene, authenticity and traceability.

Swiss specialist Bühler offers ways to reduce the risk of contaminants across the low-moisture food and feed industry. Its Laatu system uses low-energy electron beam technology to significantly reduce harmful microorganisms such as salmonella, E.coli and spores in milliseconds.

“It is harsh on micro-organisms, yet as a surface treatment, it is gentle on food, with better preservation of nutrients and organoleptic properties,” says Dr Edyta Margas, food safety leader at Bühler. “In comparison with conventional technologies, Laatu has a significantly smaller footprint, and can be implemented anywhere in the processing line.”

Grahame White